Battery-Powered Tool Safety

Talking Points

1. 1 Inspect batteries before use — any visible damage, swelling, or heat means remove from service immediately
2. 2 Do not store batteries in extreme heat (>50°C) — not in direct sunlight, not in vehicles on hot days
3. 3 Charge on non-combustible surfaces — never on timber, cardboard, or plastic crates
4. 4 Do not charge near flammable materials — allow 1m clearance from combustibles
5. 5 Do not use batteries that have been dropped — even if no visible damage, they may be internally compromised
6. 6 During charging: if battery gets hot (too hot to hold), smoke, swell, or smell — disconnect immediately and move outside, away from buildings
7. 7 Dispose of damaged batteries at approved battery recycling facilities — do not put in general waste

Control Measures

• Designated charging area — concrete floor, clear of combustibles, fire extinguisher nearby
• Battery inspection checklist in tool shed
• Damaged battery bins for safe disposal — not in general waste
• Toolbox talk on battery hazards at start of project — new workers to site
• First response: dry sand or CO2 extinguisher for battery fires — water only as last resort