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Manual Handling High Risk

Correct Lifting Technique — Avoiding Back Injury

Last updated: 15 January 2026

The Hazard

Manual handling injuries are the most common compensation claim in Australian construction. Back injuries can end careers — and they happen in seconds when you lift wrong.

Talking Points

  1. 1 Assess before you lift: weight, shape, distance, frequency — is this a one-person or two-person lift?
  2. 2 Foot position: feet shoulder-width apart, one foot slightly forward
  3. 3 Back straight, chin up — lift with your legs, not your back. Hinge at the hips like a hinge, not like a crane
  4. 4 Get close to the load — hugging the load to your body reduces spinal load significantly
  5. 5 Turn with your feet, not your torso — twisting while bent is a major cause of disc injury
  6. 6 If the load is above chest height or below knee height: get help, use a trolley, or find a different method
  7. 7 Team lift: designate one person to call the lift — everyone lifts together on the count
  8. 8 If in doubt: stop and ask — a 30-second conversation about load assessment prevents a career-ending injury

Control Measures

  • Manual handling risk assessment completed for all repetitive or heavy tasks
  • Mechanical aids available: sack trucks, pallet jacks, trolleys, wheelbarrows, crane/hoist for heavy items
  • Task rotation policy: alternate heavy tasks with light tasks to reduce cumulative load
  • Correct lifting technique included in site induction
  • Supervisors trained to identify unsafe lifting and intervene proactively

WorkSafe Reference

Safe Work Australia — Manual Handling Code of Practice; WHS Regulation 2011; Workplace Health and Safety Act 2011 (Qld)

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