Back to Topics
Manual Handling Medium Risk

Pushing & Pulling — Trolleys, Hand Trucks & Barrows

Last updated: 1 March 2026

The Hazard

Pushing and pulling injuries occur when the body is exposed to sustained force through awkward postures. A wheelbarrow loaded too heavily, or a trolley with a seized wheel, can cause serious back and shoulder injuries.

Talking Points

  1. 1 Load trolleys and hand trucks within their rated capacity — check the plate
  2. 2 Before pushing: clear the path — uneven ground, steps, slopes all dramatically increase injury risk
  3. 3 Use long sweeping pushes on wheels — avoid jerky, side-to-side forces
  4. 4 Keep the load close to your body — the further forward the load, the more force on your lower back
  5. 5 Avoid pushing above shoulder height — use a hoist or team lift for overhead loads
  6. 6 If a wheel is seized or damaged — do not force it — repair or replace before use
  7. 7 On slopes: always have a spotter behind the load, never load goes downhill first
  8. 8 When stopping: slow down gradually — do not run into a wall or stop abruptly, this jars the spine

Control Measures

  • Wheeled equipment inspected before each use — wheels, handles, axles
  • Rated load displayed on all trolleys and hand trucks
  • Routes maintained — ground levelled, debris cleared before work begins
  • Mechanical aids (electric pallet jack, forklift) used for heavy or frequent loads
  • Slope limits established for wheelbarrow and trolley use — steep slopes require motorised transport

WorkSafe Reference

Safe Work Australia — Manual Handling Code of Practice; WHS Regulation 2011

Pro Topic

Unlock this topic with Pro

Upgrade to Pro for full access to all 20+ topics + audit dashboard.

Create Free Account

Who is this talk for?

Enter the worker's name to begin sign-off.