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PPE High Risk

Respiratory Protection — Dust & Silica

Last updated: 1 February 2026

The Hazard

Silica dust from cutting concrete, brick, and sandstone causes silicosis — an irreversible and often fatal lung disease. There is no safe level of crystalline silica exposure. Engineered stone benchtops in particular create extremely fine dust.

Talking Points

  1. 1 When cutting, grinding, or chasing concrete/brick/stone: ALWAYS use a dust extractor or wet-cutting method — never dry cut without vacuum extraction
  2. 2 A basic paper dust mask is NOT sufficient for silica — use a P2 or P3 respirator rated for silica particles (AS/NZS 1716)
  3. 3 Fit-check your respirator: mould nose piece, pull straps evenly, check for facial hair that breaks the seal
  4. 4 Silica work requires a controlled work area — other workers not involved in the task must be kept clear
  5. 5 Dispose of filter cartridges and silica-contaminated cloths as hazardous waste — do not leave lying around
  6. 6 If you experience shortness of breath, persistent cough, or chest pain after silica work — see a doctor and mention silica exposure
  7. 7 Note: engineered stone (Reconstituted stone / quartz composite) has very high silica content — special precautions required under national silicosis strategy

Control Measures

  • PPE assessment conducted for all tasks generating dust — correct RPE specified in SWMS
  • P2/P3 respirators available and fit-tested to each worker
  • Dust extraction equipment checked before each use — vacuum filter maintained
  • Wet-cutting methods preferred wherever possible
  • Air monitoring conducted for extended silica work (>1 hour/day)
  • Health surveillance program for workers regularly exposed to silica

WorkSafe Reference

Safe Work Australia — Managing Hazardous Chemicals; WHS Regulation 2011; Crystalline Silica National Strategy 2019; AS/NZS 1716:2012

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